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GENERAL
Most kids have put zinc cream on their noses at one time or another to protect their skin from a bad sunburn. But did you know that zinc is called ‘The Great Protector’ for another reason? Zinc protects iron and PROPERTIES
SOURCEThe ores of zinc usually occur together with other ores. The discovery of a large zinc-lead-silver orebody at Broken Hill in 1883 (a mine is still in operation today) was a significant event in Australia’s history as it greatly boosted our economy. Previously we had relied only on wool and wheat for the nation’s wealth. However, until the early 1900s much of the mined zinc was wasted, as it could not be efficiently separated out from the other ores and waste rock. Then a mill foreman at Broken Hill named James Lyster discovered that, after crushing the rock and adding water to make a pulp, simply adding an oil and bubbling air through the mixture caused the zinc to stick to the bubbles and float to the surface where it could be skimmed off. The waste rock material sank to the bottom. This was the invention of the revolutionary ‘froth flotation’ method of separating minerals, now used world-wide! Most zinc mines are underground operations. The zinc ore is blasted, scooped up by front-end loaders, taken in large trucks to underground crushers, then hoisted to the surface up one of the shafts. At the surface, the ore is crushed further and subjected to the froth flotation method, then heated and treated in other ways to purify the zinc and separate it from any other metals. Australia today has more than 20% of the world’s known zinc-lead resources, and is the largest producer and exporter of these metals to the rest of the world. Our main zinc mines are at McArthur River in the Northern Territory and Cannington in Queensland. The Century zinc mine, also in Queensland, will be the world’s largest zinc mine when it reaches full production, and Australia’s only large open-pit zinc mine.
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AMAZING FACTS The Romans and Chinese smelted zinc ores such as calamine (zinc carbonate) with copper to produce brass, used for coins, containers, armour and jewellery. They did not actually realise that zinc was a metal. The Romans also used calamine for healing wounds. Pure zinc was probably first produced in India and China in the 13 or 14th century. By the 18th century, the Europeans were producing zinc on a large scale. Smelting of zinc-lead ores produces large amounts of sulphur dioxide gas, but fortunately these days it is easily turned into sulphuric acid and used in the production of fertilisers. About 30% of zinc used in the Western World comes from recycled materials. Australia uses more zinc-coated steel (like Colorbondâ or Zincalumeâ ) per person than any other country. Zinc dust is very flammable when dry so it is used in fireworks. |